🦾⚡Strong connections don’t happen by chance.
AGS is currently implementing a custom system for the automated spot welding of expanded metal cassettes with circumferential ribs. The system combines welding technology, precision robotics, and a well-designed operating concept.
🔄 The system processes components of various sizes. The expanded metal cassettes are spot-welded with two to four circumferential ribs. A robot on a linear axis moves to two processing stations, each equipped with two clamping units, and performs the welding process with high precision and repeatability.
⚙️ A dynamic servo-mechanical clamping unit ensures precise handling. It clamps the workpiece, positions it correctly, and thus creates the basis for consistent quality and reproducible results.
👷 Operators manually load, unload, and insert the webs. While one processing station is being set up, welding can already begin at the other.
1 robot. 2 processing stations.
Alternating setup and processing.
💻 Thanks to intuitive operation with status and warning messages, operators can keep an eye on the process at all times. Product-specific recipe parameters allow for saved settings for different product variants and support fast, safe changeovers.
🧠 We planned ahead even before the actual commissioning: simulated in advance, implemented quickly. This allows processes to be tested early on, interfaces to be prepared, and commissioning to be carried out more efficiently.
✅ The result is a flexible, safe, and process-stable spot welding system for various component variants. A solution that enables reproducible quality and automates demanding metal processing.
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