Projects
Multi-spindle tapping machine
Automated handling, machining and testing of metal components
- Industry
- Metal
- Solution
- Milling / Processing
An integrated robot cell automates the process from the separation of unsorted metal components to the finished, tested, embossed and cleaned part. Camera, magnetic gripper, multi-spindle machining and quality assurance are linked in a continuous process.
Project highlights
- Automated singulation and part handling
- Camera-based position detection
- Magnetic grippers for part removal
- Multi-spindle tapping unit
- Good/bad part inspection
- Embossing station and cleaning station
- Sorted placement of OK and NOK parts
Application & machining processes
- Separation of raw parts from a large container
- Camera detection and exact positioning
- Multi-spindle tapping
- Inspection, embossing and cleaning
- Sorted placement according to test results
Operating & control concept
- PLC with operator visualisation
- Cycle monitoring for cycle time, shift and tool life
- Part programs for order changes
- Data storage and prepared remote maintenance
- Manual operation possible if required
Safety concept
- CE-compliant safety design
- Light barriers and protective covers
- Emergency stop and access protection
- Automatic system stop at defined states
- Maintenance-friendly access points
Result
- High system availability
- Constant product quality
- Automated quality inspection
- Significantly reduced personnel costs
Insights | Process
Conclusion
The cell automates handling, tapping and quality assurance from raw part feeding to sorted placement.