Projects
Robot loading of turning centre
Automated feeding for precise series production
- Industry
- Metal
- Solution
- CNC loading/unloading
For a machine and plant manufacturer, AGS implemented a fully automated robot cell for loading a horizontal turning centre. The solution combines workpiece feeding, positioning, machine loading and organised storage into an autonomous material flow for multi-shift operation.
Project highlights
- NZX 2000 series horizontal turning centre
- Fully automated robot cell with pallet station
- Robot with 3-jaw gripper
- Rotary table with turning station and intermediate buffer
- Customised pallet trolley with storage compartments
- Sensor-based workpiece detection
Application & machining processes
- Picking up provided blanks
- Positioning via turntable and sensor technology
- Automatic loading into the chuck
- Removal of finished parts and orderly storage
- Manual loading still possible in maintenance mode
Operating & control concept
- Robot teaching pendant for service and manual jogging
- External HMI for recipe management and process monitoring
- Sensor-based checking of component position and presence
Safety concept
- Protective fence system with light curtains
- Safety doors with request and acknowledgement buttons
- Condition monitoring and safety logic
- Emergency stop functions at several stations
Result
- Fewer manual interventions
- Constant production quality
- Higher output in series production
- Ergonomic relief for operating personnel
- Autonomous operation over long production periods
Insights | Process
Conclusion
The robot cell reliably automates CNC loading and creates a stable, flexible material flow for precision manufacturing.