Projects
Digital Twin & virtual commissioning
Digitally test, optimise and safely commission systems
- Solution
- Simulation
With a digital twin, AGS maps complex machines and systems virtually even before physical implementation. Motion sequences, material flows, control logic, and safety functions can be tested and optimised at an early stage. This reduces coordination effort, risks, and rework during subsequent commissioning.
Project highlights
- Virtual system planning prior to physical assembly
- Simulation of robot movements, cycle times and material flows
- Virtual commissioning of control systems, robotics and sensor technology
- Early testing of variants and collision spaces
- Integration of risk analysis and CE concept
- Simulation also for modifications to existing systems
Application & machining processes
- Virtual construction of the machine or plant concept
- Testing of movement sequences and material flow
- Digital testing of control and safety logic
- Optimisation before assembly and commissioning
- Transfer of findings into real-world implementation
Operating & control concept
- Simulation with specialised robotics and physics tools
- Digital coupling of PLC, robotics and sensor technology
- Validation of cycle times and process states
Safety concept
- Risk analyses and safety concepts parallel to simulation
- Virtual testing of safety-related functions
- CE documentation is integrated into the system concept
Result
- Fewer risks and less rework on site
- Shorter real commissioning
- Sound variant decisions
- Greater planning reliability for complex systems
Insights | Process
Conclusion
The Digital Twin ensures consistent digital project execution from the concept phase to physical commissioning.